Solutions
Built on IIoT × AI × MES — from a single use case to a fully smart factory, IGREEN delivers one-stop turn-key solutions.
UniVersa MES
A modular manufacturing execution system that unifies business information flow with equipment data flow. From dispatching, input/output reporting and IPQC to full traceability, it supports multi-plant, multi-line rollouts and integrates with SAP, Oracle, Infor, Digiwin and other ERPs.
- Scheduling and work-order dispatch, with ERP order splitting
- Input/output reporting, serial and lot reporting, unit conversion (KG ↔ EA)
- Digital first-article and patrol inspection, defect codes and closed-loop NC handling
- Mold life, WMS warehousing and barcode labels
- Real-time WIP boards and critical-ratio delivery alerts
- Two-way traceability from raw-material lot to shipping carton
Industrial IoT & Machine Connectivity
Built around our own IG8000+ / IG9000 edge gateways, we standardize connectivity for PLCs, HMIs, CNCs, temperature controllers and instruments of any brand or age, creating a distributed-acquisition, centrally managed equipment data platform with Andon management and real-time alerts.
- Modbus RTU/TCP, Mitsubishi MC/SLMP, EtherNet/IP, OPC UA and more
- Fully parameterized — add machines or change commands without code
- Hybrid wired and Sub-G / LoRa long-range wireless deployment
- Machine status lights, live data and historical trends
- Stack-light Andon system linked to maintenance history
- LINE / email alerts on upper and lower limits
Automated Line EAP & Auto Reporting
For automated lines and test equipment we build EAP (equipment automation program) handshakes with every station PLC, pushing results, test data and NG decisions to MES in real time, and wrap scales, hipot testers, AOI and other heterogeneous devices in standard Web APIs.
- Station PLC index handshakes with automatic NG diversion
- Automatic test-instrument data capture (hipot, gauges, checkweighers…)
- Heterogeneous interfaces standardized as Web APIs for MES
- Recipes and parameters downloaded from MES; barcode-triggered loading
- Serial binding with full station-by-station history
- Automatic, semi-automatic and manual barcode reporting side by side
Industrial AI & Data War Room
Using the high-quality data collected by machine connectivity and MES, we build enterprise war rooms and apply AI and big-data feature analysis to reveal hidden process problems — improving yield, enabling anomaly alerts and predictive maintenance, and laying the data foundation for AI-driven manufacturing.
- Plant-wide war room: machine status, work orders and business targets at a glance
- Yield and process feature analysis (temperature curves, cutter counts, pH…)
- Anomaly detection with instant alerts
- Equipment health scoring and predictive maintenance
- Energy forecasting and optimization advice
- Integrated MES / ERP data as a trusted foundation for AI
Energy Monitoring & ESG Carbon Management
Automatically collect electricity, water, gas and equipment energy data, build baselines and before/after analyses, and add thermal-imaging electrical safety monitoring — helping companies track carbon footprint and greenhouse-gas metrics for ESG management.
- Works with Modbus energy meters and multi-circuit meters from any vendor
- Power quality (PF, harmonics), demand and overload monitoring
- Daily / weekly / monthly / yearly consumption and meter comparisons
- Continuous thermal imaging of switchboards for early fire prevention
- Water, gas, pressure and flow monitoring with leak detection
- Carbon inventory data for ESG reporting and ESCO verification
Environmental & Universal Sensor Monitoring
An environmental monitoring platform for warehouses, cleanrooms, labs and controlled areas, integrating temperature/humidity, PT100, CO2, gas inventory, particle and vibration sensors with device status, live data, analytics and limit alerts.
- Connect and monitor any Modbus sensor in 10 minutes
- Temperature/humidity, PT100, CO2, particles, 3-axis vibration and more
- Existing RS485 systems can join the new platform directly
- Per-point limits with LINE / email notifications
- On-premise deployment or cloud subscription
- Centralized multi-floor, multi-site monitoring and reports
Solar Cloud Monitoring
A dedicated solar site management platform supporting every Modbus inverter plus irradiance and temperature sensors, with live data, historical analysis, site performance comparison, alerts and cloud-to-cloud integration.
- Up to 15 inverters per gateway
- Remote configuration by brand and model — no site visit
- RS485 / Sub-G wireless deployment
- Offline buffering and alert notifications
- Site performance comparison and generation trends
- Cloud-to-cloud integration with existing inverter platforms
RFID / NFC Smart Asset Management
Combining UHF RFID, NFC and access control, we automate check-out, return, inventory and location management for high-value assets, controlled items and collections — replacing paper logs and reducing human error.
- Multi-band UHF 900 MHz RFID and NFC solution design
- Anti-metal tag and directional antenna evaluation
- Badge-triggered automatic check-out / return posted within 5 seconds
- Multi-site VPN networking with centralized, role-based views
- Instant misplacement alerts with synchronized e-paper labels
- Digital reports replace paper logbooks
Start your smart transformation
Tell us about your site and challenges — IGREEN will provide a free consultation and implementation advice.