From dispatch to shipment,
every record automatic, real-time and traceable
IGREEN's new UniVersa MES is built around EAP auto reporting, real-time production boards, SPC quality analytics and equipment OEE. It connects ERP, MES and machine data so operators stop copying numbers by hand and managers decide with confidence.
Six strengths that solve real shop-floor pain points
UniVersa MES was refined through IGREEN's hands-on deployments across industries — every feature comes from a real shop-floor need.
EAP auto reporting
Handshakes with machine PLCs and EAP gateways capture start, finish, downtime and alarms automatically. Serial tracking and lot reporting are both supported — operators just scan to confirm.
One-click scheduling & dispatch
Upload the production plan in Excel; MES checks items, orders and quantities against ERP, calculates workstations from hourly capacity, then creates and batch-prints all job tickets.
Real-time production boards
Web boards refresh every 30 seconds with daily / monthly target attainment, WIP and job-ticket status, rotating automatically on shop-floor displays.
SPC quality analytics
Test data is parsed automatically into first-pass yield, Cpk capability grades, histograms and X-bar control charts — preventing quality issues before they grow.
Equipment OEE
RUN / IDLE / ALARM status lights, daily OEE from availability × performance × quality, and micro-stop distribution analysis to pinpoint bottlenecks.
Full system integration
Seamless ERP API, EAP, IoT gateway and Bartender label integration, with role- and button-level permissions, multilingual UI and automatic client updates.
One data chain from plan to shipment
Production plan
Excel / ERP order import
Smart dispatch
Auto workstation calc, batch print
Serial labels
Bartender encoded printing
Auto reporting
EAP / IoT handshakes
Quality check
Automatic test judgement
Packing & stock-in
Cartons, pallets, ERP write-back
A shop floor you can see
Illustrative UniVersa MES dashboards — figures shown are simulated.
| JOB TICKET | ITEM | QTY | ASSY | TEST | STATUS |
|---|---|---|---|---|---|
| JT2611-0081 | PN-12503 | 240 | 240 | 236 | DONE |
| JT2611-0082 | PN-10002 | 180 | 152 | 120 | RUNNING |
| JT2611-0083 | PN-06303 | 300 | 0 | 0 | INCOMPLETE |
| JT2611-0084 | PN-25004 | 120 | 64 | 0 | RUNNING |
| JT2611-0085 | PN-05002 | 200 | 0 | 0 | PLANNED |
Production progress
Target-driven boards show daily and monthly attainment for key stations and track the status of every job ticket.
- Live daily / monthly attainment highlights lagging stations
- WIP compared with yesterday reveals bottlenecks early
- Job-ticket status: planned, in production, incomplete, completed
- History search by job ticket, item or date
Production efficiency
Output and efficiency for every workstation and machine, shown instantly as status lights.
- Cumulative output and current operators per workstation
- 24-hour UPH trend
- Attainment lights: ≥ 90% green, 60–90% yellow, < 60% red
- Supply-demand view combining ERP orders, stock and MES WIP
Equipment OEE
Machine states are logged as time periods and OEE is calculated daily with the standard formula.
- RUN / IDLE / ALARM live status lights
- OEE = Availability A × Performance P × Quality Q
- Daily OEE trends and operating-time distribution
- Micro-stop distribution exposes hidden losses
Quality SPC
Test-station data becomes quality indicators automatically — from after-the-fact inspection to in-process control.
- First-pass yield against target yield
- Cpk capability with A+ / A / B / C / D grades
- Histogram, normal curve, PPM and ±3σ
- X-bar control chart (UCL / CL / LCL)
11 modules — standardized yet flexible
Standard modules go live fast; optional modules extend as each line needs them.
Master data
Users, roles and button permissions, departments, customers, units, machines
Bartender labels
Parameterized label layouts and serial-number masks
Production parameters
Items, routings, models and hourly capacity
Production planning
Schedules, job tickets and batch printing
Production reporting
Start, station pass, serial / lot reporting
Packing & pallets
Cartons, pallets and shipping labels
QC parameters
Inspection items and spec limits
QC settings
Inspection workflow and judgement rules
Production boards
Web real-time boards and analytics
Equipment management Optional
IoT data acquisition, machine status and OEE
EAP data handshake Optional
Machine handshake events and auto reporting
Enterprise-grade, stable architecture
- Separate database host (Windows Server + SQL Server) and API host (Linux)
- Office (IT) and production (OT) networks isolated by firewall / VLAN
- Separate UAT and production environments with full acceptance before go-live
- Daily full and transaction-log backups; VMware HA / Hyper-V cluster support
- Open RESTful APIs — boards and reporting delivered as micro-services
- Automatic client updates and multi-plant licensed host switching
Results in phases, within 4–6 months
Shop-floor transparency
Master data and routings, ERP integration, dispatch and reporting, WIP boards and delivery alerts
Quality & delivery
Digital first-article / patrol inspection, NC handling, SPC analytics
Equipment & AI
EAP auto reporting, equipment OEE, process parameters and AI analytics
We pilot on a representative line first, prove the value, then scale — minimizing cut-over risk.
MES deployments
Want to see UniVersa MES in action?
IGREEN consultants can arrange an online or on-site demo based on your lines, plus an implementation assessment and budget plan.