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Parallel MES Rollout Across Three Lines for an Electrical Equipment Maker

Built around a micro-service reporting API, MES was rolled out in parallel to the ACB, BH/BHU and NVB lines, combining manual reporting with EAP data collection on automated lines.

Challenge

Multiple plants and lines on both sides of the strait, dispatch from schedules and ERP orders, handwritten job tickets on some lines, test data copied by hand and no data reporting from automated stations.

IGREEN solution

  1. Micro-service reporting API supporting manual and manual + automatic modes
  2. Line-specific dispatch masks with serial or lot reporting; iPad reporting for manual lines
  3. Automatic capture from timing test rigs and hipot testers
  4. Station PLC index handshakes and NG workflows on automated lines
  5. Rebuilt shared production information boards

Results

  • One reporting standard shared by all lines and easy to replicate
  • Non-compliant test results block reporting — quality gates move upstream
  • Handwritten tickets eliminated; data is real-time and transparent
Overview
ClientListed electrical equipment manufacturer
IndustryElectrical Equipment
SolutionUniVersa MES
LocationMultiple plants in Taiwan and China
RegionTaiwan
Year2026
Key technologies / devices
MESMicro-service APIiPadMitsubishi PLCHipot Tester

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