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Connecting 60 Furnaces with Automatic Recipe Download

Sixty furnaces on five lines were retrofitted with digital PID controllers and networked plant-wide for data acquisition and automatic recipe download.

Challenge

Furnace settings were entered by hand with high risk of recipe errors; temperature curves could not be monitored live, making quality issues hard to trace.

IGREEN solution

  1. Digital PID controllers networked plant-wide over TCP
  2. Barcode-triggered automatic loading of equipment parameters
  3. Independent per-line acquisition with real-time status lights
  4. Temperature history trends integrated with MES

Results

  • 60 machines connected in one week
  • Automated recipes eliminate manual setting errors
  • Full temperature curves stored for traceability
Overview
ClientListed passive component manufacturer
IndustryPassive Components
SolutionIndustrial IoT & Machine Connectivity
LocationVietnam plant
RegionVietnam
Key technologies / devices
Digital PIDTCP/IPRecipe DownloadBarcodeMES

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